Quality Control Lead

Durban, KwaZulu Natal Staff Solutions Recruitment

Posted 5 days ago

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Job Description

Job Responsibilities:
  • Maintain Customer KPI regarding QPR, PPM, SSN, Downtime & Warranty(White scorecard).
  • Respond quickly and efficiently to Customer quality problems found in the Plant, Purchase and Customer, take containment measures immediately, and follow up to solve them(Focus Boards, A3, FRP and SCARs).
  • Ensure TQM boards are updated daily, and monthly data is captured and displayed accurately and up to date.
  • Analyse TQM data to identify priority areas to reduce defects(A3, Focus Boards, FRP, Asakai)
  • Daily, Weekly & Monthly reports Internal (Scrap rate), Customer (SDS), Supplier (SCARS) and head office (QPR, PPM, Warranty & Downtime status)
  • Utilise Quality Tools like, (FRP/A3/APQP/PPAP/SPC/MSA/FMEA/MQC/Focus Boards/SCARs/Capability).
  • Ensure all IMTE is fit for use, replaced and calibrated as per schedule.
  • Formulate incoming product inspection documents and conducted on the job training and assessment for receiving inspection team.
  • Support Parts and Process approval submission according to milestones and release it accurately to Production at SOP.
  • Solve supplier quality issues and ensure the effective implementation of corresponding quality control measures to prevent defect outflow to us and in turn to our customer.
  • Controls the inspection and testing of the products/services being procured where required.
  • Identify and evaluate potential risks and problems of supplier quality, track and urge the completion of corresponding and constant improvement as well as enhance the supplier's product quality and process capability.
  • Collect and summarise the performance of each supplier and improve the product quality and process capability of the supplier(Customer Scorecards).
  • Support external / internal suppliers to ensure product quality is achieved prior to delivery according to APQP / Customer requirements / VDA6.3 / IATF16949
  • Familiar with IATF16949 quality system standard. Familiar with related products and processes.
  • Understand the process approach and have a problem-solving mindset.
  • Enforce company and HR policies. Conduct and evaluate OJT, performance manage subordinates.

Job Requirements:
  • Educational Background: National Diploma or Degree in Mechanical or Quality preferred.
  • Experience: At least 5 years experience in Quality Control/Quality Assurance/Quality Engineering in the automotive component manufacturing industry(press, forming, coating).
  • Qualified VDA 6.3 Process Auditor(Advantageous)

Knowledge & Skills:
  • Experience in Quality Tools APQP, PPAP, SPC, MSA, FMEA, ISHIKAWA, 5WHY, Control Plan, IMTE, Calibration, Drawings, Specifications, etc.
  • Understanding of GD & T. Use of measuring equipment. Ability to interpret technical drawings.
  • Familiar with related products and processes is preferred with automotive components.
  • Initiative, be a self-starter with the ability to work independently and as part of a team.
  • Excellent communication skills to all levels. Good technical problem-solving ability.
  • Ability to quickly learn and understand complex components/systems/processes/machines.
  • Computer literate (Microsoft Office tools).
  • Knowledge in various steel forming technologies preferred.
  • Able to work in a multicultural environment.
  • Experience with IATF16949 & VDA6.3 standards of quality systems.
  • Experience with process auditing VDA6.3 and IATF16949.
  • Other special requirements: Willing to travel nationally and internationally
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Quality Control Lead

Durban, KwaZulu Natal

Posted today

Job Viewed

Tap Again To Close

Job Description

Job Responsibilities: Maintain Customer KPI regarding QPR, PPM, SSN, Downtime & Warranty(White scorecard). Respond quickly and efficiently to Customer quality problems found in the Plant, Purchase and Customer, take containment measures immediately, and follow up to solve them(Focus Boards, A3, FRP and SCARs). Ensure TQM boards are updated daily, and monthly data is captured and displayed accurately and up to date. Analyse TQM data to identify priority areas to reduce defects(A3, Focus Boards, FRP, Asakai) Daily, Weekly & Monthly reports Internal (Scrap rate), Customer (SDS), Supplier (SCARS) and head office (QPR, PPM, Warranty & Downtime status) Utilise Quality Tools like, (FRP/A3/APQP/PPAP/SPC/MSA/FMEA/MQC/Focus Boards/SCARs/Capability). Ensure all IMTE is fit for use, replaced and calibrated as per schedule. Formulate incoming product inspection documents and conducted on the job training and assessment for receiving inspection team. Support Parts and Process approval submission according to milestones and release it accurately to Production at SOP. Solve supplier quality issues and ensure the effective implementation of corresponding quality control measures to prevent defect outflow to us and in turn to our customer. Controls the inspection and testing of the products/services being procured where required. Identify and evaluate potential risks and problems of supplier quality, track and urge the completion of corresponding and constant improvement as well as enhance the supplier's product quality and process capability. Collect and summarise the performance of each supplier and improve the product quality and process capability of the supplier(Customer Scorecards). Support external / internal suppliers to ensure product quality is achieved prior to delivery according to APQP / Customer requirements / VDA6.3 / IATF16949 Familiar with IATF16949 quality system standard. Familiar with related products and processes. Understand the process approach and have a problem-solving mindset. Enforce company and HR policies. Conduct and evaluate OJT, performance manage subordinates. Job Requirements: Educational Background: National Diploma or Degree in Mechanical or Quality preferred. Experience: At least 5 years experience in Quality Control/Quality Assurance/Quality Engineering in the automotive component manufacturing industry(press, forming, coating). Qualified VDA 6.3 Process Auditor(Advantageous) Knowledge & Skills: Experience in Quality Tools APQP, PPAP, SPC, MSA, FMEA, ISHIKAWA, 5WHY, Control Plan, IMTE, Calibration, Drawings, Specifications, etc. Understanding of GD & T. Use of measuring equipment. Ability to interpret technical drawings. Familiar with related products and processes is preferred with automotive components. Initiative, be a self-starter with the ability to work independently and as part of a team. Excellent communication skills to all levels. Good technical problem-solving ability. Ability to quickly learn and understand complex components/systems/processes/machines. Computer literate (Microsoft Office tools). Knowledge in various steel forming technologies preferred. Able to work in a multicultural environment. Experience with IATF16949 & VDA6.3 standards of quality systems. Experience with process auditing VDA6.3 and IATF16949. Other special requirements: Willing to travel nationally and internationally
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Senior Quality Control System (QCS)

Durban, KwaZulu Natal Sappi

Posted 3 days ago

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Job Description

We are hiring!

At Sappi, we are a leading global provider with a reputation for delivering high-quality sustainable Woodfibre products and solutions for the global markets. We lead through our values centred around safety, integrity, courage, making smart decisions which we execute with speed. We are seeking unique people who believe in fostering a diverse and inclusive and safe environment.


We’re on the lookout for an experienced Senior Quality Control System Engineer to oversee and maintain the Quality Control Systems (QCS), Headbox Control Systems, Calendar Control Systems, CD and MD Control Systems for Sappi Mills in compliance with engineering standards whilst implementing best practices, optimize processes, and benchmark against international operations for continuous improvement.


As a Senior Quality Control System Engineer , you will be responsible to:

  • Develop QCS maintenance best practice systems, schedules, resource allocation, and budgets to meet production and QCS performance targets, aligning with the regional maintenance strategy and international standards.
  • Provide input into determining production targets, including shrinkage, standard deviation, and final product quality, benchmarking against international practices for competitiveness.
  • Maintain effective communication of Data and BUS Links between QCS, Distributive Control Systems (DCS), and Programmable Logical Systems (PLC) based on international standards.

  • Prioritize and motivate capital expenditure projects for new equipment, technology, or upgrades, ensuring alignment with international best practices.
  • Review the performance of all control loops and make improvements as necessary, benchmarking against international benchmarks on a continuous basis
  • Maintain a safe working environment for the QCS Engineering team, adhering to the Sappi SHEQ system and international safety standards.
  • Monitor compliance with ISO Standards, benchmarking against global quality standards for continuous improvement.
  • Coordinate QCS duties and standby duties on all Sappi sites, prioritizing based on the nature of the breakdown and benchmarking against international response times.
  • Manage QCS Department T&A, incorporating best practices for efficient workforce management

What are we looking for?

  • Recognized Engineering Degree or Diploma (NQF7) e.g., BSc/B Tech/NHD Elect Eng. (LC).
  • Minimum 10 years’ experience with Quality Control System Engineering and at least 5 years supervisory experience
  • DCS, PLC, and IT experience essential.
  • Minimum 10 yearsexperience within Pulp and Paper industry
  • Extensive knowledge of Network Platform software and hardware, Smart Platform software and hardware

What’s in it for you?

  • Opportunity to work within a global organisation that continues to thrive in a rapidly changing world even after 80 years of existence
  • learning and development programmes to fast-track your career within Sappi
  • Opportunities to travel (dependent on upon the role)
  • Market leading leave benefits
  • Employee wellbeing benefits
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Quality Control Manager - Footwear - Durban

Durban, KwaZulu Natal The Legends Agency

Posted 10 days ago

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Job Description

Quality Control Manager - Footwear - Durban About the job Quality Control Manager - Footwear - Durban Job Title: Quality Controller - Manager Functional Area: Quality Control Reports To: Managing Director Location: Durban Job Grade: Senior Primary Job Purpose:

The primary purpose of this role is to ensure accurate and timely quality checks are conducted, ensuring that stock leaving the factory is in exceptional condition.

Qualifications:

Grade 8-10

Quality Control (Q.C) qualification

Experience:

5 - 10 years in a senior quality control role

Experience in setting up and managing full QC processes, including building structures at:

Factory

ABUs (Area Business Units)

Aligning with customer QC processes

Experience in setting up and managing QC labs (e.g., Loskop & Pinetown)

Proven experience in building QC reporting structures

Experience in managing QC teams

Compliance and audit experience, working closely with Purchasing, Planning, and Brand Managers

Key Performance Areas: 1. Quality Control:

Ensure that the quality of finished products aligns with specified standards.

Perform inspections by confirming specifications, conducting visual and measurement tests to identify imperfections (e.g., cuts, scratches, missing pieces, crooked seams).

Reject and return unacceptable materials.

Record received work in the "A" book.

Conduct quality assurance on the production line.

Document inspection results by completing reports and summarizing re-work based on checks.

Discuss inspection outcomes with the Supervisor.

Follow quality control processes and procedures to evaluate products effectively.

2. Compliance:

Adhere to corporate standards and procedures when handling inventory.

Ensure compliance with company policies and procedures.

Follow all relevant legislation and regulations.

Comply with health and safety policies, including the use of safety equipment as required.

Follow the emergency evacuation plan and adhere to designated assembly points.

Critical Outcomes:

Effective quality control processes in place.

Consistency in product quality according to specifications.

Compliance with corporate, legislative, and health and safety standards.

Well-structured QC reporting and management.

Smooth coordination between QC teams and other departments.

This role requires a proactive, detail-oriented professional with strong leadership abilities and a commitment to maintaining high-quality standards.

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