290 Process Engineer jobs in South Africa

Overview

Department: Process Engineering
Location: Durban
Contract type: Permanent

Ramsay Engineering would like to offer the opportunity to all employees who meet the requirements for the position that is available to apply.

Basic Function:

Responsible for overseeing and optimizing production processes and ensuring they are operating according to the defined standard. The role involves monitoring, adjusting, and maintaining process equipment, troubleshooting issues, and collaborating with process, quality, tooling, projects, maintenance and production teams to implement process improvements.

• Documentation Control
• Process Monitoring and Control
• Process Improvement
• Problem Solving
• People Development & Training

Duties & Responsibilities:

• Documentation Control
  • Maintain accurate and up-to-date documentation of PI’s, WI’s, FMEA’s, Process Check Sheets.
  • Train Shift Leaders according to standardized documents.
  • Prepare reports on production performance, process deviations, and improvement efforts.
  • Ensure compliance with safety regulations and standard operating procedures (SOPs).
• Work closely with cross-functional teams.
• Collaborate with process, quality, tooling, maintenance, projects and production teams for ongoing support and troubleshooting.
• Process Monitoring and Control
  • Operate and monitor production machinery and equipment.
  • Ensure production processes adhere to established standards and specifications.
  • Adjust machine settings and parameters to maintain optimal performance.
  • Complete daily Process Checks
• Process Improvement
  • Analyze production data to identify areas for improvement (ME, TQM).
  • Collaborate with process, quality, tooling, maintenance, projects and production teams to develop and implement process improvements.
  • Participate in continuous improvement initiatives such as A3 Problem Solving, Gemba Walks, Kaizen, 5S, Total Quality Management, Manufacturing Excellence Program, Hoshin Kanri.
  • Use statistical and financial data to justify Kaizens
• Problem Solving
  • Identify and analyze production issues, determining their root causes.
  • Develop and implement effective solutions to resolve production problems promptly.
  • Work collaboratively with cross-functional teams to address complex issues.
  • Continuously seek opportunities to anticipate and prevent potential problems.
• People Development & Training
  • Train shift leaders on new processes
  • Develop and mentor students, interns and technicians
  • Self-development of engineering skills
  • Train and support production staff on proper use of equipment and adherence to processes.
  • Provide technical support and guidance to team members.

• 4+ years’ minimum relative experience.
• N6 / N Dip / B-tech Mechanical / Electrical / Mechatronic Engineering / Chemical Engineering or other Relevant Qualifications and Experience
• Experience in manufacturing process control.
• Proficiency in problem solving and troubleshooting methodologies.
• Familiarity with manufacturing processes and equipment.
• Strong technical and mechanical aptitude.
• Effective communication and teamwork abilities.
• Ability to read and interpret technical drawings and specifications.
• Intermediate Computer Skills (MS Office)
• Experience using CAD Software

Preference will be given to employees from the designated groups in line with the provisions of the Employment Equity Act, No 55 of 1998 and any amendments thereto, Ramsay Engineering Internal Recruitment Policy as well as the Employment Equity Plan.

NB: If applicants have not received a response two weeks after the closing date, please accept that your applications have not been successful.

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Location: Johannesburg, Gauteng, ZA, 2170

PURPOSE OF THE JOB: The main purpose of this position is to enhance production efficiency and quality by analyzing existing processes, identifying areas for improvement, and implementing effective solutions. The role focuses on machine configurations, production software, and personalization process management.

The key responsibilities of the position are as follows, but not limited to:

• Machine Configurations: Planning, implementing, and optimizing machine configurations to ensure smooth personalization operations.
• Production Software: Installing and maintaining personalization software to support and improve personalization processes.
• Shop Floor Processes: Analyzing and optimizing shop floor processes to increase efficiency and productivity.
• Technical Project Management: Leading and executing projects for the introduction of new machines and technologies.
• Quality Assurance: Ensuring compliance with quality standards and implementing continuous improvement measures.
• Documentation: Creating and maintaining process documentation, work instructions, and technical specifications.
• Collaboration: Working closely with internal departments such as production, IT, and quality assurance, global functions as well as external partners and suppliers.
• Training: Conducting training sessions and workshops for employees on new machines and software.
• To also ensure that their job goals are completed by striving for Quality, Trust and Security at all times.

• Bachelors Degree or Post Qualification in Mechanical Engineering, Process Engineering, Computer Science, or a related field.

• Minimum of 2 - 4 years of professional experience in process engineering, ideally in the chip card personalization industry.
• In-depth knowledge of machine configuration, production software, and process optimization.
• Experience in technical project management and quality assurance.

SGS is the world’s leading inspection, verification, testing and certification company. SGS is recognized as the global benchmark for quality and integrity. With more than 97,000 employees, SGS operates a network of over 2,600 offices and laboratories around the world.

SGS Bateman’s multidiscipline engineering team provides integrated engineering services for processing plants and related operations. Using proven ISO methodologies enhanced by innovative approaches, the team transforms conceptual designs into operational manual processing plants of all sizes and complexities. An extensive suite of enhanced 3-D design tools and modeling software allow our engineering team to visualize all aspects of plant development.

Business Development/Marketing
Provide process engineering input to marketing and proposals by providing technical assistance to support Business Development and Marketing strategies
Produce cost effective, conceptual & timeous proposals
Determine customer’s requirements
Communicate with customer and review customer’s enquiry documents and evaluate requirements and constraints
Define the process/plant scope of work
Produce the conceptual design and generate alternatives
Produce and agree mass and energy balances and conceptual PFD’s
Contribute to basic design criteria document through preliminary equipment & motor list, preliminary control criteria and major equipment & material specification

Project Life Cycle
Provide Process engineering input to project implementation and Project set up
Provide input to generate scope of work, schedules and budgets
Refine scope of work, review contract and design discipline design criteria and engineering deliverables
Define Battery limits and control and report scope variances
Generate detail discipline schedules and review overall discipline requirements
Contribute to procurement and identify long lead items
Determine/prioritize work breakdown structure
Issue data to planner
Review/co-ordinate & adhere to schedule of implementation
Control and report variances
Generate and develop detail discipline budgets and identify indirect/resource costs
Adhere to budget implementation and control and report budget variances
Consolidate documentation for monthly project progress report
Provide input to monthly discipline reports
Provide feedback to functional manager

Design
Generate the following engineering deliverables:
Detailed mass & energy balance
Detailed PFD’s
Detailed equipment/motor list
Equipment specifications
Data Sheets (Develop & Approval)
Operation & Control Philosophy
Detailed functional specifications
Write operating manual
Generate detailed plant process guarantees
Check and review design layouts, including vendor packages
Adhere to schedules and budgets
Issue, review and control final process design documentation
Check and obtain approval of calculations and specifications
Consult with specialists for novel or unusual designs

Client Relations (Internal & External)
Prepare approved vendor list and issue enquiry documents
Perform technical and commercial adjudication
Obtain client approval
Participate in pre-award meetings, review quality plan and contract
Review quality/expediting reports and witness key manufacturing hold points
Provide technical backup for expediting team
Proactively maintain information flow
Attend co-ordination meetings
Advise changes early
Co-ordinate deliveries
Adopt flexible approach
Respond to needs of other disciplines
Ensure awareness of Company vision and departmental goals/objectives

Plant commissioning
Produce and submit commissioning plan/manual
Determine critical path and establish commissioning sequence/schedule
Define and secure resources
Define battery limits of commissioning
Define commissioning systems/procedure
Produce commissioning files, including commissioning documentation
Ensure commissioning meets project requirements
Issue remedial inspection reports during construction
Monitor installation and commissioning checklists
Arrange and co-ordinate commissioning meetings
Conduct on-site commissioning
Provide technical back-up for site QA team
Assist in performance testing in terms of design base
Supervise and train operating personnel
Contribute to close-out report and adhere to close out procedures
Provide post-commissioning process support
Ensure plant optimization and plant operating analysis
Ensure regular visits/communications with client

Legislation, Policies & Procedures
Lead design reviews and Hazops
Ensure legal compliance with design codes and authorities
Contribute to public participation process as per National Environmental Management Act (NEMA)
Enforce process veto rights
Maintain standards
Adhere to and update Company standards
Utilize engineering tools/systems

Continuous Improvement
Consult with specialists for novel or unusual designs
Review industry standards making use of network periodicals, attending shows and conferences
Identify areas of improvement
Review all previous close-out report
Review systems and procedures
Recommend best practices
Continuous professional development
Identify and address training needs

QUALIFICATIONS

• Chemical Engineering or Extractive Metallurgy or Minerals Processing Degree from arecognized tertiary institution

SKILLS AND EXPERIENCE

A proven experience of 5 to 25 years’ experience executing projects in the EPC/EPCM environment; ideally within the mining and minerals (preferred) or petrochemical sector.

• Construction & Commissioning -Understanding of on-site construction work such as commissioning or customers and suppliers’ interactions
• Risk Analysis - Ability to identify project and activates risk from any point of view including knowledge of hazard and operation HAZOP
• Value Engineering - Ability to optimize a process by adding value either as saving in cost or simplifying the process
• Process Flow Diagrams - Ability to produce, understand and deliver Process Flow diagrams
• Testing -Knowledge of testing techniques and procedures including specifications and interpretations of test works
• Equipment & Components - Knowledge of process, control, quality, electrical etc. equipment specifications, suppliers and features (including equipment installation and components)
• Legislation & Standards - Knowledge of sector specific law (e.g. Engineering, safety reqs, Audit regulations, Insurance laws etc.) and knowledge standard specifications (e.g. Plant layout requirements, etc.) including the ability to integrate these standards.
• Technical Documentation - Ability to create, understand and communicate technical specifications
• Economical Awareness - Knowledge of economic fundamentals and ability to make estimations and proposing alternatives
• Process Simulation -Ability to simulate processes by means of software or other methodologies
• Mass balance - Ability to calculate (using software and spreadsheets) the mass balance of a process
• Process Design Criteria - Knowledge of parameters required to design the process
• Piping & Instrumentation - Diagram Ability to produce, understand and deliver piping and instrumentation diagrams

Overview

An exciting opportunity has arisen for a skilled Process Engineer to join a leading team delivering professional services across the energy, chemicals, and resources sectors. This role will be focusing on process design, optimization, and technical support throughout the project lifecycle. The successful candidate will contribute to improving operational efficiency, ensuring compliance with industry standards, and collaborating with multidisciplinary teams to drive project success, in the Northern Cape.

• Develop and refine process flowsheets for magnetite recovery.
• Conduct metallurgical test work and interpret results to improve recovery rates.
• Collaborate with plant design teams to ensure process efficiency and scalability.
• Provide technical support during commissioning and ramp-up phases.
• Monitor plant performance and troubleshoot process deviations.
• Recommend improvements to reduce energy consumption and waste.
• Analyze production data to identify trends and opportunities.
• Prepare technical reports and presentations for stakeholders.
• Maintain accurate documentation of process changes and outcomes.
• Ensure processes meet environmental and safety standards.
• Support initiatives that reduce environmental impact and enhance sustainability.
• Work closely with mining, environmental, and project teams.
• Liaise with external consultants and technology providers.

• Bachelor’s degree in chemical engineering, metallurgical engineering, or related field.
• 3–5 years of experience in mineral processing, preferably in iron ore or tailings reprocessing.
• Familiarity with magnetic separation, flotation, and dewatering technologies.
• Experience with process simulation tools (e.g., METSIM, HSC Chemistry).

Overview

• Work in a company with a solid track record of performance

• Developing SOPs and Process Flows for new and / or modified equipment and procedures to meet functional and reliability requirements.
• Determining critical process metrics that can be monitored on a regular basis.
• Conducting process audits and resolving audit findings.

• You have at least 9 years experience including solid experience in a similar role within Utilities.
• You have working knowledge of chemical, oil, gas and oil & Gas
• You are highly goal driven and work well in fast paced environments
• You possess strong analytical skills and are comfortable dealing with numerical data
• You are a strong mentor and coach who builds high performing teams

Our client is an independent Talent Acquisition Consultancy, with hands on experience, committed in providing an Outstanding Recruitment Solutions.

Overview

Job Overview : We are seeking a highly skilled Process Engineer to join our dynamic team based in Melrose. The ideal candidate will bring extensive experience in EPC or EPCM projects within the Energy, Chemicals, or Resources sectors. The successful applicant will play a critical role in process design and optimisation, ensuring the safe and efficient development of plant systems and infrastructure.

• Bachelors Degree in Chemical Engineering (BSc or BEng)
• Minimum of 7 years relevant experience in process engineering
• Proven background in EPC or EPCM project execution
• Specific expertise in :
• Process Flow Diagrams (PFD)
• Mass and Component Flow Diagrams (MCFD)
• Piping & Instrumentation Diagrams (P&ID)
• 3D process design models
• Knowledge and / or experience with :
• HAZOP , HAZLOC , FMECA methodologies
• advantageous)
• Registration with ECSA or actively working toward registration
• advantageous)

• Develop and review process engineering deliverables in accordance with project standards
• Perform technical calculations and simulations to support engineering decisions
• Participate in multidisciplinary design reviews and risk assessments
• Support the HAZOP and safety design processes
• Collaborate with mechanical, electrical, and instrumentation engineers during the 3D model design phase
• Ensure all work complies with applicable industry codes, project specifications, and safety standards

• Analytical thinker with strong problem-solving abilities
• Ability to work under pressure and meet project deadlines
• Excellent communication and teamwork skills
• Strong attention to detail and commitment to engineering excellence

If you meet the above requirements and are available to start immediately, please submit your updated CV and ECSA registration status (if applicable). Shortlisted candidates will be contacted for interviews.

Overview

A automotive supplier company in Pretoria is looking for a Process Engineer to join their successful team!

Requirements include :

• Diploma / Degree in Electrical or Mechatronic Engineering
• Sound knowledge of PLC / TIA Portal (programming)
• Sound knowledge of Wincc; Kuka Robotics (programming)
• Sound knowledge of electrical and pneumatics
• Programming experience
• Minimum of 5 years experience
• Automotive industry experience

Correspondence will only be conducted with short listed candidates. Should you not hear from us within 3 days, please consider your application unsuccessful.