1 Factory Workers jobs in Heidelberg
Welder – Vintage Production Line
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Job Description
OBJECTIVE
Perform welding operations for the production of pivot irrigation pipes, including welding pipe flanges, truss angle brackets, and other components. Ensure accurate setup and high-quality welds in line with Work Order specifications and Welding Procedure Specifications (WPS). Operate both semi-automated and hand-held welding equipment to produce consistent, defect-free welds while maintaining safe work practices, good housekeeping, and adherence to production targets.
MAJOR DUTIES & RESPONSIBILITIES
Welding Operations:
- Review daily Work Orders to confirm part numbers, pipe lengths, and quantities.
- Set up and operate welding equipment (manual and semi-automated) to complete assigned jobs on time.
- Follow WPS, Bill of Materials (BOM), and welding parameter guides to ensure correct settings and procedures.
- Prepare all components—such as flanges, brackets, and couplers—by cleaning and positioning them correctly before welding.
- Operate the laser cutting machine to drill holes for couplers and sprinkler outlets as specified.
- Inspect and verify all welds for size, alignment, and quality before moving work to the next stage.
- Troubleshoot common weld issues (e.g., pinholes, porosity, seam misalignment) and correct defects during the same shift whenever possible.
Quality
Control and Inspection:
- Maintain high-quality standards and achieve at least a 95% pass rate during internal quality checks.
- Inspect weld seams, flange alignments, and pipe dimensions to ensure they meet visual inspection criteria.
- Work with quality inspectors for timely approval of all welded components and complete required paperwork accurately.
- Prevent any components from moving to the next production stage without full inspection and sign-off.
Continuous Improvement:
- Suggest ideas to improve welding processes, reduce rework, or enhance product quality.
- Participate in training and skills development sessions to improve welding techniques and stay current with safety standards.
General/Productivity:
- Meet daily production targets and aim for a minimum of 85% work effectiveness.
- Minimize idle time by communicating with the Team Leader for reassignment once primary tasks are complete.
- Be available to work overtime when required to meet production schedules.
Safety, Maintenance, and Reporting:
- Use personal protective equipment such as welding helmets, gloves, jackets, and safety glasses at all times.
- Inspect welding equipment before use and perform basic maintenance to prevent breakdowns.
- Follow Lockout/Tagout procedures during machine adjustments or repairs.
- Keep the welding area clean, organized, and free of hazards.
- Complete Daily Production Reports and record all welding activities, equipment conditions, and issues encountered.
Dependence
: Reporting to the Manufacturing Team Leader
MINIMUM QUALIFICATIONS
Education level:
A minimum of Grade 12/Matric is required, with additional certification in welding technology, or a related field being advantageous.
Experience
: Minimum 3 years' welding experience in a manufacturing environment (pipeline, structural, or similar). Proficiency in semi-automated and manual welding techniques, including operation of laser cutting machines. Ability to read engineering drawings and welding symbols.
Minimum Remuneration:
R92.57
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