287 Senior Process Engineer jobs in South Africa

Feltex is seeking an experienced Process Engineer to lead, organize, monitor and control process parameters in production department. The successful incumbent will be responsible for analyzing, designing, implementing, and optimizing production processes to ensure efficiency, quality, and cost-effectiveness within the manufacturing environment.

This role plays a key part in supporting operational excellence by identifying areas for process improvement, troubleshooting production issues, ensuring compliance with safety and quality standards, and driving continuous improvement initiatives. The Process Engineer will also collaborate closely with production teams, maintenance, quality assurance, and management to support operational excellence, reduce waste, improve cycle times, and enhance product consistency.

• Seniority level: Mid-Senior level
• Employment type: Full-time
• Job function: Management and Manufacturing
• Industries: Motor Vehicle Manufacturing

Overview

Senior Process Engineer

Market Related Salary

Alberton

Permanent

Our client is a global leader in innovation and sustainable solutions with a strong reputation for delivering high-quality products and services to diverse industries worldwide. The organization is deeply rooted in guiding principles that emphasize professional commitment, respect, loyalty, integrity and solidarity. They are dedicated to fostering a culture where employee rights, health and safety are paramount. Candidates joining this company can expect to be part of a responsible, forward-thinking organization that values people, communities and long-term success.

• Drive and implement strategic objectives for the process and quality division.
• Analyse plant losses and lead cost-reduction initiatives.
• Develop and execute annual improvement plans aligned with operational goals.
• Manage and mentor direct reports, fostering a high-performance culture.
• Promote a safe, inclusive and innovative work environment.
• Ensure compliance with company safety, health and environmental policies.
• Formulate and manage cost-effective raw material and packaging strategies.
• Maintain and improve product performance based on customer and market feedback.
• Ensure adherence to national quality standards (e.g. SANS 266).
• Oversee compliance with ISO 9001:2015 and support World Class Manufacturing (WCM) initiatives.
• Sustain and improve Laboratory Information Management System (LIMS) and QMS outputs.
• Lead new product development in collaboration with marketing and sales teams.
• Ensure QMS integrity during change implementation.
• Promote a culture of customer focus and continuous improvement.
• Deliver on agreed quality and control plan targets.

• BEng or equivalent in Chemical Engineering (essential)
• Qualification in Quality Control / Management (advantageous)
• Minimum 5 years in a chemical / process / quality engineering role
• Prior experience in quality and project management
• Exposure to WCM, Lean or Six Sigma methodologies (advantageous)
• Strong analytical, problem-solving and planning skills
• Effective communicator with strong report writing and presentation ability
• Computer literate (Word, Excel, PowerPoint; Visio and Python advantageous)
• Capable of managing multiple projects simultaneously with a high degree of accuracy and detail

Our client is an equal opportunity employer.

Lean Manufacturing, Six Sigma, Distributed Control Systems, Continuous Improvement, Process Improvement, Minitab, Root cause Analysis, Process Engineering, cGMP, Kaizen, Programmable Logic Controllers, Manufacturing

Employment Type : Full-time

Experience : years

Vacancy : 1

We are a multidisciplinary engineering company delivering project management and process solutions to leading clients in the food, beverage, and manufacturing sectors.

We are seeking an experienced Process Engineer to join our team, focusing on design, execution, and optimization of process systems for large-scale projects. The ideal candidate will have hands-on experience in processing, mixing, heating, blending, CIP, and water treatment systems and be confident managing projects from concept to commissioning.

Responsibilities and Tasks

• Lead process design and project execution for food and beverage plants.
• Develop layouts, specifications, and standards for mixing, heating, blending, and processing equipment.
• Design and manage CIP systems (5-step CIP, ECA technology).
• Design and oversee water treatment systems for food and beverage manufacturing.
• Ensure compliance with hygienic design principles and industry standards.
• Manage full project life cycle: kick-off, design, execution, validation, training, and close-out.
• Work with multidisciplinary teams (automation, civils, rigging, electrical) to deliver integrated solutions.
• Provide process input during commissioning, validation, and operator training.
• Collaborate with clients in industry to ensure requirements are met.
• Apply project management best practices to deliver projects on time, within budget, and to specification.

Education

• BEng/BSc/BTech in Chemical, Mechanical, or Process Engineering.

Experience

• Minimum 5 years’ experience as a Process Engineer in food, beverage, or related process industries.
• CIP system design and project management.
• Water treatment design and project delivery.
• Strong understanding of hygienic design standards in manufacturing.
• Exposure to control & automation systems and coordination with other engineering disciplines.
• Demonstrated project management capability across full project life cycle.
• Strong technical design and problem-solving ability.
• Project leadership skills with attention to detail.
• Excellent communication and client engagement skills.
• Ability to work across multiple projects under tight deadlines.
• Hands-on, solutions-driven approach.

Seniority level

Mid-Senior level

Employment type

Contract

Job function

Management and Manufacturing

We are an equal opportunities employer and welcome applications from all qualified candidates.

Overview

Job Overview : We are seeking a highly skilled Process Engineer to join our dynamic team based in Melrose. The ideal candidate will bring extensive experience in EPC or EPCM projects within the Energy, Chemicals, or Resources sectors. The successful applicant will play a critical role in process design and optimisation, ensuring the safe and efficient development of plant systems and infrastructure.

• Bachelors Degree in Chemical Engineering (BSc or BEng)
• Minimum of 7 years relevant experience in process engineering
• Proven background in EPC or EPCM project execution
• Specific expertise in :
• Process Flow Diagrams (PFD)
• Mass and Component Flow Diagrams (MCFD)
• Piping & Instrumentation Diagrams (P&ID)
• 3D process design models
• Knowledge and / or experience with :
• HAZOP , HAZLOC , FMECA methodologies
• advantageous)
• Registration with ECSA or actively working toward registration
• advantageous)

• Develop and review process engineering deliverables in accordance with project standards
• Perform technical calculations and simulations to support engineering decisions
• Participate in multidisciplinary design reviews and risk assessments
• Support the HAZOP and safety design processes
• Collaborate with mechanical, electrical, and instrumentation engineers during the 3D model design phase
• Ensure all work complies with applicable industry codes, project specifications, and safety standards

• Analytical thinker with strong problem-solving abilities
• Ability to work under pressure and meet project deadlines
• Excellent communication and teamwork skills
• Strong attention to detail and commitment to engineering excellence

If you meet the above requirements and are available to start immediately, please submit your updated CV and ECSA registration status (if applicable). Shortlisted candidates will be contacted for interviews.

Overview

About our client :

Our client offers financial service solutions helping their clients achieve their dreams. With an emphasis on culture fit, they boast a dedicated team of over 600 employees, many with over a decade of tenure. They have built their culture on a feeling of togetherness, trust and respect and are always looking to support employees' continuous learning. Using Agile, they provide diverse services with a focus on research, innovation and improvement.

• Designs, implements, and maintains major and minor workflow processes and components for clients, including automated workflow processes, ensuring effective integration with various systems.
• Facilitates process evaluation workshops and customer journey mapping with stakeholders when implementing new or improving existing processes.
• Provides onsite training and documentation to support training and implementation of new solutions.
• Ensures that new and updated processes are evaluated from a business perspective and that common business logic is considered in process design.
• Creates solutions in a clean, well-structured, and easily maintainable format and delivers workflow-based solutions on time and of high quality.
• Demonstrates the ability to communicate effectively in both technical and business environments, operating effectively both as a team member and individually at client sites.
• Flexibility, adaptability, and the ability to learn quickly in various technical environments while delivering quality work by tight deadlines are key attributes of this role.

• A relevant tertiary degree (, BEng - Industrial, BCom / BSc - Computer Science, etc.)
• A minimum of 2 - 3 years’ relevant experience.
• IT implementation and Finance industry experience will be advantageous.

Our client, a leading Chemical Manufacturing company based in KwaZulu Natal, is looking to fill the position of Process Engineer.

Purpose of the Role:

To define, maintain and develop new processes, new capital projects and optimisation of plant and processes to improve:

• Health, Safety and Environmental considerations
• Productivity
• Energy efficiency
• Lean manufacturing processes (5S, 8W etc.)

To support the Engineering Manager in the development of the site growth strategy with particular emphasis on process and engineering improvements necessary.

Key Responsibilities:

• Evaluate, review and audit plant performance, processes, and operating procedures, reveal inefficiencies and plan and deliver a programme of improvements to continually improve site operational standards, ensuring compliance with Group policies at all times.
• Collect and collate data from manual operations and automated systems to provide insights into reasons for deviations and enable improved decision making to improve in particular site quality performance.
• Facilitate the introduction of new processes to plant scale and ensure ongoing, successful, and robust manufacturing.
• Develop, configure, and optimise manufacturing processes from inception through to start up and certification.
• Develop and maintain effective working relationships with manufacturing colleagues to ensure effective data management, implementation of improvement programmes and knowledge transfer.
• Assess processes, take measurements, and interpret data through statistical analysis.
• Present proposals for improvements to manufacturing colleagues, persuading, and influencing colleagues of the associated benefits and methodology through coaching and mentoring.
• Devise and deliver specific training programmes to improve the process knowledge and understanding by developing best practices, routines, and innovative solutions to improve production rates and quality of outputs.
• Liaise effectively with contractors and colleagues to ensure the effective and efficient delivery of projects.
• Be available after normal working hours to assist with troubleshooting and resolving any possible issues that may arise on-site.
• Lead site sustainability initiatives.
• Engineer and project manage all stages of Capital Investment Projects from initiation to beneficial operation, taking an active consultative role in site HSE matters and provide a technical advisory service to operations.
• Be involved and manage various CI projects.
• Manage, update, and maintain any documentation related to various processes across the site including but not limited to PLC panel drawings, control philosophies and P&ID’s.
• Manage and oversee electrical contractors and automation contractors on-site.
• Participation in equipment selection, preparation of positional drawings and training.
• Perform any other tasks reasonably requested to meet business objectives.
• Behave in a manner in line with the Company values, to participate fully in the consultative and democratic process within the community and support the decisions of the community bodies.

Qualifications and Experience:

• Grade 12 Senior Certificate
• Degree in Chemical Engineering
• 1 – 3 years’ experience of improvement projects within a manufacturing environment
• Experience of operating effectively within a matrix environment in a manufacturing site.
• Experience of operating on a MHI site and familiar with OHSACT (advantageous)
• 2 – 5 years’ experience of improvement projects within a manufacturing environment (advantageous)
• LEAN and/or Six Sigma training and/or certification (advantageous)

If you have not been contacted within two (2) weeks, please consider your application as unsuccessful.

Are you a recent graduate with a degree in Metallurgical or Chemical Engineering, eager to kickstart your career in the dynamic world of mineral processing? Look no further! Our client, a Multidisciplinary Engineering Company at the forefront of the mining and mineral processing industry, is seeking a passionate Graduate – Junior Process Engineer to join their fast-paced, high-performance team based in Centurion.

Our client is a leader in providing end-to-end solutions in mining and mineral processing, offering a stimulating environment where innovation thrives and career growth opportunities abound.

Job Experience:

1. Bachelor's degree (BSc / BEng) in Metallurgy or Chemistry (with a focus on Extraction).
2. 0 – 3 years’ experience in Mineral Processing, Process Design, Process Plant, or Process Engineering.

Skills Required:

1. Proficiency in equipment sizing for mineral processing operations.
2. Experience with feasibility studies to assess project viability.
3. Ability to conduct conflict studies and resolve process-related issues.
4. Background in mass balancing techniques.
5. Aptitude for plant optimization to enhance operational efficiency.

This position offers an unparalleled opportunity for personal growth and development, allowing you to gain hands-on experience and work on challenging and exciting projects alongside industry experts.

If you're a driven and ambitious graduate engineer ready to embark on an enriching journey in mineral processing, we invite you to apply directly through the provided link.

Note: We appreciate your interest in joining our team. Only shortlisted candidates will be contacted. If you have not heard from us within 2 weeks of your application, please consider it unsuccessful.

Don't miss out on this chance to launch your career with a company committed to excellence in the mining and mineral processing sector. Apply today and seize the opportunity to make your mark!

R - R - Annually

Reference: ERD -MDT-1

Location: Edenvale
Salary: R50 000 CTC

• 5-10 years work experience within production, engineering or R&D ideally in Rx manufacturing with the accountability of and responsibility for processes and equipment and product quality
• Project management skills | in-depth problem solving and analytical skills
• IT Systems | calculations
• Optical industry knowledge
• Contribute to the technical pilots in the lab (new technology, new products)
• Oversee the process improvements implementation process by working closely with managers, team leaders and employees. Training of staff on processes, best practice and technical standards

• 5-10 years work experience within production, engineering or R&D ideally in Rx manufacturing with the accountability of and responsibility for processes and equipment and product quality
• Project management skills | in-depth problem solving and analytical skills
• IT Systems | calculations
• Optical industry knowledge
• Contribute to the technical pilots in the lab (new technology, new products)
• Oversee the process improvements implementation process by working closely with managers, team leaders and employees. Training of staff on processes, best practice and technical standards

Ensure technical coordination, support, and production processes in the Lab are in line with group standards and optimized in order to reach:

• the industrial performance targets (yield, consumables consumption, quality and service targets)
• the product performance specifications

Michelle Du Toit - Dante Personnel East Rand
Apply via our website

If you do not hear from us within 5 days, please accept that your application was unsuccessful.

• Assist in and support the ME plans on existing and new production lines. (Support ME Improvement objectives by analysis of lost time and Problem-solving analysis or any other Quality related losses).
• Monitor & reduce cost of poor quality (Through ME and TQM processes, initiatives will be introduced to improve / reduce cost of poor quality).
• Ensure all agreed to ME facilities, machine and methods improvements are timeously planned and implemented as requested through implementation and or reported losses. (In conjunction with Management Team to propose support and document most cost-effective improvement strategies with timings to achieve improvement objectives).
• Support and Management in closing off Engineering related Problem-Solving Activities. (To ensure the loop is closed by implementation of Corrective Actions and Preventative Actions).
• Improvement Targets to Budgets are met. (Budgeted improvements in Materials, OT agreed to costs are planned, measured and met).
• Kaizen Initiatives (Ensure Support regarding A3 problem solving activities carried out to eliminate waste & improve production within areas of control).

• Ensure 5S (Ensure 5S direction to defined standards).
• Ensure 5S condition is sustained and improvement activities planned and tracked with to new production facilities. (Support with 5S improvement activities to ensure 5S is sustained in facilities).

• Comply with all applicable compliance obligations to which the company subscribes.
• Provide a workplace that is without risk of injury and ill-health.
• Protection of the environment and prevention of pollution.
• Correct PPE Usage (Advise on correct PPE for facility requirements).

• Meet or exceed customer Quality requirements (Ensure products meet customer specifications, standards and requirements for new and existing components).
• Risk Based Thinking (Identify risks that will affect quality for new and existing products and implement actions to alleviate risks to ensure customer requirements).
• Part data from process, from design through to production (Data received will need to be analysed to ensure that targets are being met).
• Manufacturing approval of manufacturing processes for production in the organization (Jigs, fixtures and manufacturing processes will need to be bought off and approved to ensure that production will be possible in the organization).
• Assist in trial activities (Manufacturing processes must adhere to the quality requirements within the organization) (MPT).

• Manage scrap (Initiatives will be introduced to eliminate / reduce scrap in order to make the process more efficient).
• Line optimization (Improve production lines to meet customer demand as well as quoted verses actual).
• Risk Based Thinking (Evaluation and mitigation of RISK).
• APQP (Support cross-functional project team to ensure customer requirements are met and APQP is implemented to deliver projects on time).
• Escalation of process concerns (Ensure that all process related concerns raised are addressed with the correct team immediately).
• Deliver manufacturing processes on time to Production (Manufacturing processes to be running production as per production schedule).
• Support MPT process (Provide technical assistance to TIE during the MPT process and ensure all relevant information is provided to act as handover of the manufacturing process).
• Process Controls (Involved in new & current Projects. Ensure process implementation complies with agreed to timing and cost parameters).
• Responsible personal attendance to ensure it is 98% on an ongoing basis (Since the role is to support production, your attendance is vital for the successful running of the plant).

• Responsible for own personal development in line with company strategy.
• Adhere to HR policies & procedures.
• Conduct & Evaluate OJT Training (Ensure all team members are adequately trained to perform duties that are assigned to them. Training records are to be maintained).

• Carry out all reasonable instructions/tasks (Carry out any reasonable instructions/tasks issued by the Operations Manager / Engineering Manager).
• Uphold the Company Vision & Values (Act in the best interest of the company in accordance with all the Company Policy & Procedures).

• Grade 12 (Critical).
• Diploma in Process Engineering.
• Knowledge of MS Office.
• Knowledge of problem-solving tools.
• Risk based thinking.
• Ability to interpret technical drawings.
• Experience in a Production Engineering Environment.
• Experience in a Manufacturing / Fabrication Environment.
• Use of Measuring Equipment.
• Advanced CAD experience.
• Intermediate Computer Literacy Skills.
• Metal pressing / Welding / Metal Finishing / Assemblies.
• E-Coating experience.