46 Manufacturing Support jobs in South Africa

Responsibilities include, but are not limited to the following :

Training and Development of Staff :

• Design and implement comprehensive training programs for Process Technicians and Trainee Process Technicians.
• Ensure ongoing professional development and upskilling of team members to align with industry best practices and organizational goals.

Ensuring Production Targets :

• Monitor and ensure that set production targets are met daily.
• Implement strategies to achieve zero defects in production processes through rigorous quality control and continuous improvement efforts.

Changeovers and SMED Training :

• Oversee and manage changeovers to ensure minimal downtime and maximum efficiency.
• Develop and deliver training programs on Single-Minute Exchange of Die (SMED) techniques to operators, focusing on quick and efficient changeovers.

Documentation of Critical Information and SOPs :

• Ensure accurate and up-to-date documentation of critical operational information and Standard Operating Procedures (SOPs).
• Review and update documentation regularly to reflect changes in processes or best practices.

Root Cause Analysis and Problem Solving :

• Facilitate daily Root Cause Analysis and problem-solving sessions based on issues identified in Daily Operations Meetings (DOM).
• Develop and implement corrective actions to address and resolve recurring problems.

Training on Preventive Maintenance :

• Ensure that operators are trained in basic preventive maintenance tasks (Autonomous Maintenance) to enhance equipment reliability and reduce downtime.

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A leading packaging manufacturer is seeking a skilled Process Technician to join their team in the Western Cape.

Requirements:

• N5 – N6 in Electrical / Mechanical Engineering
• Proven working experience with injection moulding machines
• Experience in training and guiding subordinates
• 5 - 10 years’ experience within plastic manufacturing environment

Correspondence will only be conducted with shortlisted candidates. Should you not hear from us within 3 days, please consider your application unsuccessful.

An established manufacturing company seeks a skilled Process Technician to join its production team. This role is vital to ensuring optimal machine performance, maintaining production efficiency, and upholding safety and quality standards. The ideal candidate will have strong technical knowledge of production equipment and the ability to troubleshoot and maintain injection moulding machinery independently.

Duties & Responsibilities

Technical Operations:

• Identify, report, and resolve technical issues on production equipment (machines, moulds, etc.)
• Conduct fault analysis and resolve issues related to product quality, processing, moulds, and mechanical/hydraulic/pneumatic/electric malfunctions
• Install moulds and read technical drawings
• Collaborate with quality teams to maintain high-quality standards
• Identify and report necessary spare parts

Machine Setting:

• Independently develop, document, and adjust machine settings
• Ensure machines are correctly set for each production run
• Take appropriate safety precautions when performing tasks requiring safety override

Maintenance:

• Develop and implement maintenance plans and checklists
• Perform regular maintenance in accordance with schedules
• Document all maintenance activities
• Coordinate with service suppliers as approved by management

Management & Reporting:

• Coordinate with the Maintenance and Production Managers regarding machine availability
• Maintain open communication with internal and external stakeholders
• Analyse defect logs and propose process improvements
• Log performed tasks and assist with supplier communication

Health & Safety:

• Ensure compliance with Health & Safety protocols
• Maintain high housekeeping standards in the work area
• Report and address any safety issues, incidents, or near misses

Food Safety & Quality:

• Adhere to food safety standards specific to the site
• Apply Good Manufacturing Practices (GMP)
• Support the company's FSMS (Food Safety Management System)

General:

• Act as a role model in technical knowledge and conduct
• Support the team in your absence by ensuring access to the required information
• Proactively pursue self-development and technical innovation

Desired Experience & Qualification

• Grade 12 (Matric)
• Bachelor's degree or Advanced Diploma in Mechanical Engineering

Experience:

• At least 5 years of relevant machine setting experience in a manufacturing environment
• Sound understanding of technical drawings
• Strong fault-finding and problem-solving skills
• Proficiency in safe working procedures and equipment testing
• Ability to act decisively and under pressure
• High emotional intelligence and teamwork capabilities
• Leadership potential and strong interpersonal skills

Other Requirements:

• Passion for a career in packaging and injection moulding
• Awareness of environmental considerations

KEY PERFORMANCE AREAS:

Responsibilities include, but are not limited to the following:

Training and Development of Staff:

• Design and implement comprehensive training programs for Process Technicians and Trainee Process Technicians.
• Ensure ongoing professional development and upskilling of team members to align with industry best practices and organizational goals.

Ensuring Production Targets:

• Monitor and ensure that set production targets are met daily.
• Implement strategies to achieve zero defects in production processes through rigorous quality control and continuous improvement efforts.

Changeovers and SMED Training:

• Oversee and manage changeovers to ensure minimal downtime and maximum efficiency.
• Develop and deliver training programs on Single-Minute Exchange of Die (SMED) techniques to operators, focusing on quick and efficient changeovers.

Documentation of Critical Information and SOPs:

• Ensure accurate and up-to-date documentation of critical operational information and Standard Operating Procedures (SOPs).
• Review and update documentation regularly to reflect changes in processes or best practices.

Root Cause Analysis and Problem Solving:

• Facilitate daily Root Cause Analysis and problem-solving sessions based on issues identified in Daily Operations Meetings (DOM).
• Develop and implement corrective actions to address and resolve recurring problems.

Training on Preventive Maintenance:

• Ensure that operators are trained in basic preventive maintenance tasks (Autonomous Maintenance) to enhance equipment reliability and reduce downtime.

Durban / Kwazulu Natal / South Africa /Mechanical Engineering/Full time

MAIN PURPOSE:
Provide first-line operational support to ensure that quality standards are maintained, and production efficiency targets are met.

KEY DUTIES AND RESPONSIBILITIES:

• Ensure proper and procedural start-up and shut down of machines.
• Ensure that Colour and resin material changes are done as per the production plan.
• Ensure that preforms are produced to the correct quality standards.
• Optimize and monitor machine process parameters and cycle times to ensure that they are within the set guidelines.
• Do basic troubleshooting of machine processing, quality and technical issues.
• Execute Setups, material and Colour changes.
• Execute daily, weekly and monthly machine maintenance.
• Do shift reports and ensure that shift hand over is done with all relevant information, including safety, housekeeping, process and other technical issues.
• Capture downtime codes and reasons on the ProLink accurately.
• Investigate causes for machine downtimes while on shift and give a proper report.
• Assist the team with production tasks to ensure that the production targets are met.
• Ensure and carry out housekeeping activities to ensure high level of cleanliness of the equipment and its surroundings.
• Ensure the necessary process parameters are captured, and records are correctly maintained.
• Interact with production team, identify and resolve issues as they arise
• Work closely with the shift QCs to approve the product quality during the first offs.
• Report technical requirements and equipment breakdowns to the process engineer and maintenance coordinator.

REQUIREMENTS:

• Grade 12 / Matric
• Post Matric qualification in a technical field (Mechanical / Electrical)
• Knowledge of and insight into mechanical operation of machines
• Knowledge of extrusion blow moulding and processing
• Knowledge of and experience in set-up of machines
• Experience in quality control testing
• Experience in working in a manufacturing environment'
• Strong process-orientation and systematic approach

• Market-Related Salary
• Professional working environment with Global Exposure
• Medical Aid
• Employee Assistance Program
• We facilitate a smooth start through individual and accurate training and professional guidance and support.
• We offer you a challenging task with a high degree of personal responsibility.
• Your individual performance will be remunerated, and your development will be supported by us.