12 Injection Moulding jobs in South Africa

Minimum requirements for the role :

• Previous leadership experience in a manufacturing environment is essential.
• Experience with injection moulding within a plastics manufacturing environment is required.
• Previous maintenance experience leading a team in a manufacturing setting is essential.
• Knowledge of electrical, hydraulic, tool and die, and PLC equipment is required.
• Experience with equipment such as lubricating, cleaning, material handling, motor control, relay control, process control, and packaging is preferred.
• Understanding of metal fabrication and related equipment is essential.
• Knowledge of preventive maintenance programs is necessary.
• Ability to inspect equipment, identify potential issues, and take corrective actions independently is required.
• LEAN manufacturing and Six Sigma experience are preferred, along with the ability to learn and teach new concepts effectively.

The successful candidate will be responsible for :

• Leading site maintenance, providing reactive and proactive services on operational equipment and infrastructure.
• Creating and overseeing planned maintenance schedules to ensure timely completion.
• Enhancing operational effectiveness, project delivery, reducing downtime, and managing improvement initiatives aligned with KPIs, while adhering to health, safety, and environmental standards.
• Establishing standard policies and procedures for the maintenance department.
• Implementing continuous improvement and modern manufacturing principles, identifying deficiencies, and recommending training and process changes.
• Managing the introduction of new machinery from specifications to installation and collaborating with relevant parties.
• Overseeing the disposal of obsolete equipment, ensuring compliance and safety.
• Managing preventive maintenance programs and providing performance reports.
• Leading, coaching, and developing a high-performing maintenance team.
• Troubleshooting equipment issues and supporting operators to restore productivity.
• Minimizing machine downtime through repairs during production schedules.
• Engaging with stakeholders to ensure maintenance strategies are met.
• Maintaining a 5S-compliant work environment during maintenance tasks.
• Inspecting parts for serviceability and diagnosing mechanical issues using manuals and tools.
• Fabricating simple repair parts and improving spare parts systems.

Salary package, including benefits, is negotiable based on experience.

Cape Town, WC, South Africa

Job Openings Injection Moulding Supervisor / Technical Supervisor

Location: Atlantis
Salary: R16,000 - R22,000 per month
Company: Leading Injection Moulding Company specializing in large moulds

Position Overview: The company isseeking a highly skilled Injection Moulding Supervisor / Technical Supervisor to join their dynamic team. The ideal candidate will have extensive experience in advanced settings for large mould injection moulding machines and the ability to manage a team of Setters effectively. This role requires a strong technical background, excellent problem-solving skills, and the ability to maintain comprehensive administrative records.

Key Responsibilities:

• Advanced Setting: Perform advanced setting of large mould injection moulding machines to ensure optimal production efficiency and quality.
• Team Management: Supervise and lead a team of Setters, providing guidance, training, and support to ensure high performance and adherence to production standards.
• Technical Expertise: Utilize basic electrical knowledge to troubleshoot and resolve issues related to moulds and machines.
• Problem Solving: Identify and address problems and faults in moulds and machines, ensuring minimal downtime and maximum productivity.
• Technical Drawings: Read and interpret technical drawings related to moulds and machines to ensure accurate setting and maintenance.
• Record Keeping: Maintain detailed administrative records on all moulds and machines, including maintenance schedules, performance metrics, and any issues encountered.
• Operational Support: Work on a day shift schedule with standby duties as required to support continuous production.
• Vehicle Requirement: Must have own car for commuting and potential site visits.

Qualifications:

• Experience:
  • Advanced setting experience with large mould injection moulding machines.
  • Proven experience working through the ranks in an injection moulding environment.
  • Previous supervisory or team leadership experience is highly desirable.
• Technical Skills:
  • Basic electrical knowledge related to moulds and injection moulding machines.
  • Strong problem-solving and fault-finding abilities on moulds and machines.
  • Proficiency in reading and interpreting technical drawings.
• Administrative Skills:
  • Strong record-keeping and administrative abilities.
  • Ability to maintain accurate and detailed records of machine performance, maintenance, and issues.
• Personal Attributes:
  • Excellent leadership and team management skills.
  • Strong attention to detail and organizational skills.
  • Good communication skills to liaise effectively with team members and other departments.
  • Self-motivated and able to work independently.

Education:

• A relevant technical qualification in injection moulding, mechanical engineering, or a related field is preferred.

Requirements:

• Own car for commuting and standby duties.
• Ability to work a day shift schedule with standby duties as required.

Listing status: Under Review

Apply by: 3 March 2025

Industry: Manufacturing

Job category: Process Engineering

Location: Johannesburg

Contract: Permanent

Remuneration: Market Related

EE position: No

Fluidra is growing! We are looking for a Jnr Process Engineer – Injection Moulding based at our Head office in Denver. Fluidra aims to provide a fun and inclusive work environment where our values guide our behaviour.

The successful candidate will report directly to the Production Manager. This is a junior position designed as a developmental role for two years. At the end of the two years, the candidate will be responsible for the following:

1. The set-up, and sustained robust performance of all injection moulding machines.
2. Responsible for the proper set up and operation of injection moulding machines for the production of precision moulded plastic parts.
3. Monitors the moulding process to ensure product quality.
4. Executes daily production tasks and supervises work in accordance with production schedule.
5. Creates set up procedures and process optimisation of new and existing plastic injection moulds.
6. Design and develop manufacturing processes with the aim of improving efficiency, reducing waste and lowering overall production costs.
7. Evaluate and standardise existing processes to enhance the performance of the equipment, people and enhance overall productivity.
8. Collaborate with cross-functional teams to lead, support and coach on problem solving using root cause analysis techniques.
9. Establish corrective and preventative countermeasures from problem solving.
10. Analyze processes and find areas of opportunity that reduce costs and increase production efficiency.
11. Support teams in the development of technical standards to ensure alignment with lean manufacturing principles.

• Mold Process and process troubleshooting of various types of injection molds.
• Mold set ups and tooling changeovers.
• Mold maintenance and minor tool repair.
• Directing and monitoring the execution of the production schedule as well as performing mold and or material changes as dictated by the schedule.
• Performing process troubleshooting.
• Part inspections and various other functions to ensure part conformity and quality.
• Verifying paperwork for jobs and completion of inspections at start of jobs and in process inspections.
• Monitoring and preparing support equipment i.e. circulators, grinders, etc. as needed in the production area.

• National Senior Certificate / Matric / Grade 12 Certificate (Completed).
• Candidates must have an Engineering Degree / Diploma or 2-3 Years experience working as a Process Engineer or extensive Injection Moulding process experience (10 years).
• Excellent mechanical and technical aptitude.
• Read and interpret engineering drawings and specifications.
• Ability to utilize precision measuring instruments and inspection of equipment to monitor quality.
• Working knowledge of quality systems and procedures based on ISO Standards.
• Willing to learn Injection Moulding process from start to finish.
• Excellent oral and written communication skills in English.
• Strong Mathematical skills.
• High achievement orientation.
• Concern for order, quality, and accuracy.
• Punctual.
• Ability to work within a team.
• Prepared to work shifts, occasionally.

Fluidra is a workplace where everyone can develop.

Should you not hear back from us within 2 weeks after the closing date, please note that your application was unsuccessful.

• Previous leadership experience in a manufacturing environment is essential for this role.
• Previous injection moulding experience is essential having worked within a plastics manufacturing environment.
• Previous maintenance experience having worked within a manufacturing environment leading a team of people is essential for the role.
• Working knowledge of electrical, hydraulic, tool and die, equipment PLCs is essential for the role.
• Previous experience having worked with a variety of equipment including lubricating, cleaning, material handling, motor control, relay control, process control and packaging equipment is preferred.
• Functional knowledge of metal fabrication and equipment is essential.
• Working knowledge of preventive maintenance programs are required.
• Ability to inspect equipment, recognize potential problems and independently take appropriate corrective action to prevent component failures or equipment down time.
• LEAN manufacturing and Six Sigma experience preferred as well as a demonstrated ability to learn new concepts and convey the knowledge to a team in both classroom and practical setting.

• Leading the site maintenance function by providing both reactive and proactive, multi-skilled maintenance services on all operational equipment and facilities infrastructure.
• Responsible for planned scheduling creation and overseeing the adherence and timely completion of work carried out.
• Increasing the site operational effectiveness, improve on project delivery, mean time between failure and downtime reduction, and manage and implement improvement plans, driving key performance indicators (KPIs) ensuring that health, safety and environmental requirements are adhered to.
• Establishing standard policies and procedures for the department.
• Implementing and managing continuous improvement and modern manufacturing principles by identifying deficiencies and recommending changes in training, working practices, and processes.
• Managing the introduction of new machinery, plant, and equipment - from drawing up specifications to managing suppliers through to full installation in collaboration with all relevant parties.
• Managing the disposal process of obsolete machinery, plant, and equipment - from obtaining agreement to write-off, to physical removal, and ensuring safe and lawful disposal.
• Managing the preventative maintenance program and providing daily reports and/or updates on maintenance performance.
• Managing, coaching, and developing a high-performing maintenance team that meets objectives and delivers best practices, added value, and continuous improvements.
• Troubleshooting equipment issues and assisting operators in restoring productivity.
• Repairing machines to minimize downtime during production schedules.
• Collaborating, negotiating, and engaging with key stakeholders to facilitate delivery and compliance with the maintenance strategy.
• Maintaining a 5S-compliant work area while performing maintenance, repair, or installation tasks.
• Determining serviceability of parts and components by inspecting used parts using measuring instruments such as rulers, calipers, and micrometers.
• Diagnosing mechanical problems and identifying corrective actions using blueprints, repair manuals, and parts catalogues.
• Fabricating simple repair parts using machine shop instruments and equipment as well as continuously improving spare parts systems and storage practices.

Qualifications

• Grade 12
• Technical Qualification

Tasks and Responsibilities

Moulds

• Moulds are prepared and are made ready per the weekly production schedule
• Mould fitment onto/off the machine. (At management direction)
• Moulds once fitted are inspected and signed off during start-up ensuring the intended working operation. (No steam leaks, ejectors function correctly, no damaged steam vents, the date stamp is up to date, and injector placement /operation is correct, no finning)
• Mould operational checklists are to be followed and managed
• Mould repairs are up to date and moulds are kept in good working order
• Mould Storage is maintained in a neat orderly manner
• Moulds are to be stored with their operational status indicator

Admin/Duty’s

• Maintain Operational checklists Daily, Weekly, Monthly, and quarterly
• Maintain Preventive maintenance checklists daily, Weekly, Monthly, and quarterly
• Maintain Maintenance work requests daily
• Maintain Maintenance shift handover daily
• Maintain internal orders and ensure processed no later than the following shift
• Maintain chemical levels

Spares

• Maintain Critical spare stock levels
• Maintain General spare stock levels
• Maintain production of general spare. (injectors, hose clamps, Festo fittings/piping, O-rings, material pipes, nuts and bolts, blockers, etc)

Breakdowns

• Attend to all minor and major breakdowns affecting production and operations
• Attend to all Building maintenance
• Attend to emergency calls/callouts during shift and after hours

HSE

• To perform any health and safety appointments
• Support energy management
• Support and participate in the activities/programmes to save water
• Report all Health, Safety and Environmental incidents
• Conduct Health, Safety and Environmental Inspections (ONLY - SHE Reps)
• Participate and adhere to HSE Surveys and activities
• Maintain Environment, no discharge into storm or sewer drainage
• Adhere to all Health, Safety and Environmental warning signs
• Stay clear from Forklifts and all moving-driven machinery
• Comply with all health and safety rules and regulations
• Maintain Housekeeping and 5s

Competencies

• Mould tooling repairs
• Hydraulics
• Pneumatics
• Electrical
• Welding
• Hand tools
• CAD Data reading and analysis
• Self -supervision
• Problem solving
• Handling pressure well
• Project management
• Computer literate

Employer Description

Our client is a Manufacturing company based in Kwazulu Natal

Job Description

• Manage the setup, maintenance, and troubleshooting of machines and moulds.
• Oversee the correct use of auxiliary and supporting equipment
• Ensures efficient, cost-effective and high-quality production within the department.
• Identify training needs and develop training programs to upskill team members on new technologies
  and integrate them into the system
• Identify and ensure the provision of necessary human, machine, and material resources for production
• Ensures efficient, cost-effective and high-quality production within the department.
• Ensure publication, implementation and compliance of quality management procedures within the production department
• Develop and implement projects aimed at reducing scrap rates
• Adhere strictly to ISO 45001 Occupational Health and Safety Management System procedures and instructions

Qualifications

• Matriculation
• Degree in Engineering (Mechanical / Industrial Engineering)

Skills

• Minimum 5 Years experience in the Injection Moulding Industry
• Deep understanding of engineering principles, manufacturing processes and the operation of injection moulding machinery and equipment
• General knowledge of design software and the ability to read and draft technical drawings
• Basic knowledge of mould design, manufacturing, and maintenance.

Benefits

• Medical Aid
• Provident Fund